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Home Made CNC plasma table... I built this 4 or 5 yrs ago. Video!

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This is a Home built CNC plasma table that I built about 5 yrs ago. I have a build log in this section somewhere from about 5 yrs ago. In the video I just go over some of the highlights of its construction.

Check it OUT!


Thanks for watching

Marcel


Huanyang bypass internal Potentiometer

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So I am trying to control my VFD from an external source. Turns out the settings are the same for using the onboard potentiometer. is there a way to bypass the pot without tearing it open and removing it? I know there have been many threads about this VFD and I have been looking for hours and still have no idea what I am doing...

thanks in advance

Need Help! Tree J325 Oil Lube Meter Valve on "Z"

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.....
.....

Can someone please tell me what size oil lube meter valves the Z-axis ways and Z-ball screw use?
I know the X-axis uses the PSS-2H, the "X" ball screw uses PSS-00H, I think the Y-axis ways uses PSS-2H, and the "Y" ball screw uses PSS-00H.
.....
Also, can someone share a place to purchase these meter valves, nylon line, and compression sleeves where the price is best.
I found a place where these valves are $12.95 and 10' of line runs $5.00
.....
Thanks for any help.
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.....

Kflop right for me?

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Howdy,
I recently picked up a Frankenstein's monster, 4x6' cnc router table build with a box full of mismatched parts. Along with a couple Chinese breakout boards I plan to ignore, it came with two large Wantai nema 34's (85bygh450C-012B) for the X and Y axis, nothing for Z yet. To drive them I have two
Wantai DQ860MA and one DMA860H.
My experience is with Mach3 but based on my reading, dedicated motion control is the way to go, and the Kflop seems to stand out as a clear winner.

Want to make sure it will function well with the step drivers and stepper motors, any potential issues anyone can foresee etc.
Not sure if I'll ditch Mach3 entirely, but if I do, any reason to stick with Windows XP, or have my computer options opened up? Recommendations?
Also if anyone happens to know anything about the step drivers and the difference between them?

Additional details, the table is made of almost inch thick aluminum with extra bracing and five steel legs, lots of 80/20 on the gantry, ball screws on either side of the table joined by right angle bevel gear driveshaft, one ballscrew on the gantry as well as the z axis, ball rails all around, it has the feeling that someone really wanted this to be overbuilt. Plan is to do everything from plastic to aluminum.

First post so let me know if this is the wrong place to ask, thanks!

lighted acrylic signs

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has anyone attempted these with cut2d and an end mill bit?

MX3660 to Hitachi WJ200 Connections

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Has anyone wired their MX3660 to a Hitachi WJ200 frequency drive for FWD/REV control through Mach4????? Could you share how you connected the MX to the logic buss on the drive.

Leadshines factory support on this site seems to have lasted about 4 months...arghhh.

While I'm on my knees begging, can anyone share their LUA script to position axes off the soft limits, again, in Mach4

Thanks,

Stuart

Hole center finding (digitizer probes) on CNCRP

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Anyone tried putting a digitizer on an CNCRP (and their controller)? I'm interested in what hardware you used and how you hooked it up to their controller?

Basically, I want to be able to find the center of a hole and set it as X,Y origin.

Thanks.

Need Help! Startup software for Toshiba Shibaura JRV-40 CNC

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Hello, greetings to the entire CNC Zone community. I have a Toshiba Shibaura JRV40 machining center, 1990, Tosnuc 777 control, it turns out that the 3 1/2 "floppy disk reader was damaged and broke the disk where it is located. the starting information of the machine, if someone has a similar machine and could provide the information or as an alternative, guide me where I find this information.

Thank you.


new to cnc, looking for general advice

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Hello everyone,
new to this forum as well as machining. I have absolutely no experience with cnc's and decided its time to try it out. Im pretty deep in the RC heli hobby. I love to modify, design, and build. Cnc machining would really open up the possibilities for me. At this point i have started learning CAD (fusion 360) and have a pretty good handle on it already. I am now starting to learn the CAM portion of the software. Next comes choosing/building a machine and deciding which machine control software to use. My first thought was the stepcraft machine as it seems pretty plug and play, somewhat beginner oriented, but i was a bit put off by the seemingly lack of support. Posted in their forum, sent emails to support about general questions, no response. Might be for the better. Seems like you dont get alot for the money. My next idea was to build my own machine. Seems you can get alot more for your money. Im looking to have a machine that will be capable of cutting carbon fiber plate and maybe some aluminum parts. Not looking to produce or make money, just for personal use. Im looking at linear bearing/ ballscrew kits on ebay for a few hundred bucks and would like to combine with nema 23 steppers. I have some ideas for the rest of the machine that i would design and build myself using mdf, possibly laminating the more structural parts with carbon fiber plate for added rigidity. We have a large cnc in the cabinet shop i work in that can be used to cut the mdf parts with for good accuracy. Anyway, im completely confident building a machine, but bridging the gap between the fusion 360 cam and the stepper motors on my machine is the area i need help with. I really just dont know where to start. I know i need to choose a motion control software and a breakout board to bridge that gap, but i dont know whats gonna be easiest for me. I dont have a ton of computer experience and a few things seem pretty intimidating, like g code, modifying post processor to work with my machine, etc. After some research, mach3 seems pretty popular and maybe a good choice, i just dont know. I understand how to select the mach3 post processor in fusion 360 cam, but how complicated is it going to be to get it working with my home built machine? will i actually need to edit a post processor? or do you just pick the general mach3 post and then you adjust the specifics in mach3 software in a somewhat intuitive way? Is it just going to be too much to figure out for someone who knows nothing about cnc and not much about coding or computers? Am i better off getting a prebuilt setup like stepcraft? just seems like i can do so much better for the money (about 2500 for the stepcraft), but i dont know if it will be too much for me to figure out going the DIY route. I know thats alot of questions. Just looking for advice that would be good for a first time cnc user that is somewhat mechanically inclined but not so much in the computer end. Any input is greatly appreciated. Thanks!

North America Looking for accountability partner/friend

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I am looking to connect with someone in the US to have weekly phone calls - preferably on Monday morning to get the day/week begun on a good note. I hit the 'old-age' (65) threshold today, retired from the corporate world a couple of years ago, and am struggling to get our little business off the ground. The main focuses are, CAD with Rhino3D; CAM with RhinoCAM/RhinoTURN, and am a neophyte machinist. I have a Tormach 770 and a very small CNC 2-axis lathe. I used to be a Mechanical Engineer in my past life. I am looking for someone in a similar situation that would like to share problems, plans, and solutions on Monday mornings to get the week going. Networking and relational connections are very important to me and living in a very little town in N Idaho one does not have much contact in the areas i am now focusing on. I have been told by one machine shop I probably have the only 4-axis mill in the Silver Valley. There should be at least one person out there that would enjoy and benefit from a 'let's chat together to get our engines started and running on Monday morning'.

Thanks for any response!!!!!!!!!

A few days with GRBL

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I've set up an Arduino Uno some time ago with an older release of grbl just to poke around and see what all the fuss was about. Here is what I learned and saw at that time:

The pulse trains and ultimately the motion itself appeared to be adequate for a small machine.
I/O was limited to the very basic and typical needs, again, well suited for a small machine.
Available GUI's were equally targeted towards simple environments.
Installation of many of the GUI's were unnecessarily difficult.
Decent documentation... sometimes any documentation at all was non-existent.
User "ergonomics" of the necessary windows, tabs and buttons was for the most part pathetic.

I had some time to play around the last few days and thought I would look into whether the GUI world for grbl has advanced to the point where anyone familiar with other popular hobby cnc controls could use or understand them. Just to be clear, I would be basing my judgements on what I have already seen and experienced in hobby controls like that of Flashcut, Mach, LinuxCNC, Eding, DeskCNC, Etc. These are all programs that the majority of users could walk up to and semi understand what they were looking at, and obtain results they expected.

My first step was to seek out what was out there, then download them all. Before installing, I went back and reviewed their related web pages to see if I wanted to bother installing them, based on the fact that I wanted to specifically look at how they would apply to a simple 3 axis router or mill. I loaded grbl 1.1 on a new Nano and connected it to some drivers and motors I had laying around. In no particular order, I so far have either played with or attempted to play with the following:

UGS - Rather useless for anything more than just sending it seems. I was able to home the system, set zero's etc and run some g-code. I never could learn much from the "dro's" as they never reflected anything that made sense location wise, but at least I knew grbl was installed and my limit and I/O switches were working as well as my outputs. I need to come back to it to see if I can find the thrill others must have.

Denvi/Candle Interface - Easily connected, probably one of the best looking screens I have come across. Ergonomic and visually makes sense. Has a stunning display of the tool path that updates tool position while the machine is running. I have not seen anything like this in any others I have tried so far. This would be my hands down favorite if it were not for a few things I can not get my head around. For one, when you jog in the X+, Y+ direction, the DRO's go negative ! (Z- goes Positive). Now one would think there is a reason for this AND a SETTING to adjust it, but I can not find anything. This alone almost makes me think the program is not useable for a small mill. Another thing is that jog "step" adjustments appear to actually be " motor steps" and not actual dimensions (I have to stop long enough to fully analyze though). In other words, if you set the step to "1", one would think it would move 1 INCH. But that is not the case. Sadly, it looks like the program has not been updated for a year which is a real source of agony as THIS IS THE ONE I GRAVITATE TO the most so far. Crisp, clean, multiple tool path views, zoom, pan, Iso, etc. WHERE IS THIS DEVELOPER ? They should finish this one !

109JB's Interface - Very simple appearance, but could not explore it because it would just crash when I would attempt to connect to the Nano I set up with grbl 1.1.

bCNC Interface - I've never been a big fan of the "windows ribbon" look, but I could see that the screen looked to reasonably separate the 'geek junk' from the machining stuff most of us actually care about. Sure, seeing the verbose communication with the arduino is handy for troubleshooting, and I am glad bCnc does not burden the user with it on the main machine control screen. It installed easily on my Linux Mint laptop, but unfortunately, I could not for the life of me figure out what PORT I was supposed to use to connect with. I thought it might be a simple matter to install bCnc on a windows laptop where the PORT might be more obvious... But a windows install is rather painful, so I did not test it yet. Why do things need to be this difficult ?

source rabbit interface - on Windows - super easy connection, understandable window, dro's that updated, decent window for very basic operation. But, I did not see an easy way to make it RETAIN that I wanted inches as a default thru out and while it has a "visualization" of the tool path, you only pop up an image of what the path looks like and no actual tool indicator following any path. It was very basic, better I thought than UGS, but certainly not enough to make an old hobby control user happy.

grbl panel interface - easily connected, looked to be quite useable as a hobby router or mill control. Setting Machine zero as well as program zero made sense once you understood what to do (note that I edited the HOMING_FORCE_SET_OPTION so that homing set machine zero at zero and not some freaky negative meaningless drivel). What I did not like is that the verbose communication with the board is on the main page (users running a machine dont care!) and there are buttons on screen that should say things that makes sense. Instead of saying "go to specl Posn1", users should be able to label the button with things that they are familiar with like "go to machine zero" or "go to program zero". Some buttons should have a second chance... unfortunately, if you hit the home button, its going to home...... if you hit the zero button... it immediately zeros... no confirmation that you may have accidentally hit the button.

grblgru - Awful busy display... the many colors scares me into that kiddie crayon look of default Mach3. While I can connect, I could not yet fully explore this gui simply because it seems to lock up after the first jog move. The verbose communication shows continued communication, but the Nano does not send any pulses to the drivers. Not sure what is up with that.

chilipepper - I did have it connected on a windows installation, but it sure is not plain and simple as to how and where... So much so, that when I returned to it a second time, I had no clue how to get the connection actually made this second time. Sure.. there were "messages" telling me I was not connected, and to "simply pull down the connection from the 'menu'"... WHAT MENU ? WHERE MENU ?.... Oh, I will return to look at it, but frankly, the whole web based/but uses all web libraries leaves me less than tickled. I would never recommend it for anyone with priority or secure prototype work because there is no good way to really be secure in any SaaS environment with people you do not even know running it.

tgFX interface - looked promising... but they bailed and pushed for chilipepper.

Well, thats what I saw so far. I have more to explore, but I think what is left are ones that did not make an impression on me at their webpage or github page.

But, Candle.... that is my favorite so far for ergonomics and layout, but it looks dead. Anyone with other grbl gui opinions out there ?

North America Looking for accountability partner/friend

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I am looking to connect with someone in the US to have weekly phone calls - preferably on Monday morning to get the day/week begun on a good note. I hit the 'old-age' (65) threshold today, retired from the corporate world a couple of years ago, and am struggling to get our little business off the ground. The main focuses are, CAD with Rhino3D; CAM with RhinoCAM/RhinoTURN, and am a neophyte machinist. I have a Tormach 770 and a very small CNC 2-axis lathe. I used to be a Mechanical Engineer in my past life. I am looking for someone in a similar situation that would like to share problems, plans, and solutions on Monday mornings to get the week going. Networking and relational connections are very important to me and living in a very little town in N Idaho one does not have much contact in the areas i am now focusing on. I have been told by one machine shop I probably have the only 4-axis mill in the Silver Valley. There should be at least one person out there that would enjoy and benefit from a 'let's chat together to get our engines started and running on Monday morning'.

Thanks for any response!!!!!!!!!

New Here PCB Milling for SMD components - noob questions

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Hello everyone,

[ I am Phil, I do electronics, 3D printing (and Angular programming for a living) ]

I recently became interested in making PCB with cnc, so I found a couple of cheap(200$-200$) CNC on aliexpress but I am not sure they are precise enough (recent SMD components have quiet fine pads)

after digging a while, I noticed that there should be an empirical ratio between the speed, the feed(?) and the size of the "shizel"

would I need to buy an expensive machine or is it feasible with these arduino based diy kits ? what modifications should I do on the machine ?

thanks

Phil

Chiptray improvement Tormach 770

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The one design feature I dislike about my Tormach 770 is the shape of the trip tray. Fellow owners will know that coolant pools on the tray without fully draining away. Well it does on mine! It is also awkward removing chips from around the base of the mill.
After watching Keens excellent videos on the building of his design enclosure, I
noticed his chip tray and decided to come up with something similar.
Using 4mm ply I made a template that fits over the existing tray without any disassembly. After working out the dimensions, a sketch drawn. I will be off to the local fabricators to get this folded up in stainless sheet. I will post a photo when it is done.
Many thanks Cliff for inspiring me.

Attached Images

Newbie Setting up PlasmaCam = tripping breaker

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So my school district purchased the PlasmaCam for my Woodshop.
Weird, I know for a Woodshop, but it could be fun as long as I don't burn down the school.
Got my IT to dedicate/setup the computer correctly and the system detects the computer, too.

However, when I try to initiate a cut, the torch starts to move like it's going to center itself, but then trips the breaker.
Has done this twice now.

Thoughts? Thanks. I'll possibly be on here a lot since I have no experience with this machine, but everyone is excited to see it run. Especially me and my students!


Mori Seki NVX 5100 Cutter Comp

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Currently our Mori is set to use cutter radius comp. Is there a parameter to switch this to be a wear comp? If you try to program it offline using wear comp (dia. set to zero on control) it alarms saying the rad. is zero.

Need Help! RDC6332G no connected devices !!

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Hi friends,

i got a new RDC6332g laser control system. when i switch it on i got the boot screen below & never go till i press ' RESET ' button!!


when i connect the machine to the laptop & trying to read vendor settings i got ' No devices connected '
when i try to change the parameters locally from the controller using the master key ' 666888 ' i got the same message ' No devices connected '
i can't move the axis , fire the beam, read flash disk ... etc

anyone know how to fix it please?!!


Need Help! Startup software for Toshiba Shibaura JRV-40 CNC

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Hello, greetings to the entire CNC Zone community. I have a Toshiba Shibaura JRV40 machining center, 1990, Tosnuc 777 control, it turns out that the 3 1/2 "floppy disk reader was damaged and broke the disk where it is located. the starting information of the machine, if someone has a similar machine and could provide the information or as an alternative, guide me where I find this information.

Thank you.

A few days with GRBL

$
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0
I've set up an Arduino Uno some time ago with an older release of grbl just to poke around and see what all the fuss was about. Here is what I learned and saw at that time:

The pulse trains and ultimately the motion itself appeared to be adequate for a small machine.
I/O was limited to the very basic and typical needs, again, well suited for a small machine.
Available GUI's were equally targeted towards simple environments.
Installation of many of the GUI's were unnecessarily difficult.
Decent documentation... sometimes any documentation at all was non-existent.
User "ergonomics" of the necessary windows, tabs and buttons was for the most part pathetic.

I had some time to play around the last few days and thought I would look into whether the GUI world for grbl has advanced to the point where anyone familiar with other popular hobby cnc controls could use or understand them. Just to be clear, I would be basing my judgements on what I have already seen and experienced in hobby controls like that of Flashcut, Mach, LinuxCNC, Eding, DeskCNC, Etc. These are all programs that the majority of users could walk up to and semi understand what they were looking at, and obtain results they expected.

My first step was to seek out what was out there, then download them all. Before installing, I went back and reviewed their related web pages to see if I wanted to bother installing them, based on the fact that I wanted to specifically look at how they would apply to a simple 3 axis router or mill. I loaded grbl 1.1 on a new Nano and connected it to some drivers and motors I had laying around. In no particular order, I so far have either played with or attempted to play with the following:

UGS - Rather useless for anything more than just sending it seems. I was able to home the system, set zero's etc and run some g-code. I never could learn much from the "dro's" as they never reflected anything that made sense location wise, but at least I knew grbl was installed and my limit and I/O switches were working as well as my outputs. I need to come back to it to see if I can find the thrill others must have.

Denvi/Candle Interface - Easily connected, probably one of the best looking screens I have come across. Ergonomic and visually makes sense. Has a stunning display of the tool path that updates tool position while the machine is running. I have not seen anything like this in any others I have tried so far. This would be my hands down favorite if it were not for a few things I can not get my head around. For one, when you jog in the X+, Y+ direction, the DRO's go negative ! (Z- goes Positive). Now one would think there is a reason for this AND a SETTING to adjust it, but I can not find anything. This alone almost makes me think the program is not useable for a small mill. Another thing is that jog "step" adjustments appear to actually be " motor steps" and not actual dimensions (I have to stop long enough to fully analyze though). In other words, if you set the step to "1", one would think it would move 1 INCH. But that is not the case. Sadly, it looks like the program has not been updated for a year which is a real source of agony as THIS IS THE ONE I GRAVITATE TO the most so far. Crisp, clean, multiple tool path views, zoom, pan, Iso, etc. WHERE IS THIS DEVELOPER ? They should finish this one !

109JB's Interface - Very simple appearance, but could not explore it because it would just crash when I would attempt to connect to the Nano I set up with grbl 1.1.

bCNC Interface - I've never been a big fan of the "windows ribbon" look, but I could see that the screen looked to reasonably separate the 'geek junk' from the machining stuff most of us actually care about. Sure, seeing the verbose communication with the arduino is handy for troubleshooting, and I am glad bCnc does not burden the user with it on the main machine control screen. It installed easily on my Linux Mint laptop, but unfortunately, I could not for the life of me figure out what PORT I was supposed to use to connect with. I thought it might be a simple matter to install bCnc on a windows laptop where the PORT might be more obvious... But a windows install is rather painful, so I did not test it yet. Why do things need to be this difficult ?

source rabbit interface - on Windows - super easy connection, understandable window, dro's that updated, decent window for very basic operation. But, I did not see an easy way to make it RETAIN that I wanted inches as a default thru out and while it has a "visualization" of the tool path, you only pop up an image of what the path looks like and no actual tool indicator following any path. It was very basic, better I thought than UGS, but certainly not enough to make an old hobby control user happy.

grbl panel interface - easily connected, looked to be quite useable as a hobby router or mill control. Setting Machine zero as well as program zero made sense once you understood what to do (note that I edited the HOMING_FORCE_SET_OPTION so that homing set machine zero at zero and not some freaky negative meaningless drivel). What I did not like is that the verbose communication with the board is on the main page (users running a machine dont care!) and there are buttons on screen that should say things that makes sense. Instead of saying "go to specl Posn1", users should be able to label the button with things that they are familiar with like "go to machine zero" or "go to program zero". Some buttons should have a second chance... unfortunately, if you hit the home button, its going to home...... if you hit the zero button... it immediately zeros... no confirmation that you may have accidentally hit the button.

grblgru - Awful busy display... the many colors scares me into that kiddie crayon look of default Mach3. While I can connect, I could not yet fully explore this gui simply because it seems to lock up after the first jog move. The verbose communication shows continued communication, but the Nano does not send any pulses to the drivers. Not sure what is up with that.

chilipepper - I did have it connected on a windows installation, but it sure is not plain and simple as to how and where... So much so, that when I returned to it a second time, I had no clue how to get the connection actually made this second time. Sure.. there were "messages" telling me I was not connected, and to "simply pull down the connection from the 'menu'"... WHAT MENU ? WHERE MENU ?.... Oh, I will return to look at it, but frankly, the whole web based/but uses all web libraries leaves me less than tickled. I would never recommend it for anyone with priority or secure prototype work because there is no good way to really be secure in any SaaS environment with people you do not even know running it.

tgFX interface - looked promising... but they bailed and pushed for chilipepper.

Well, thats what I saw so far. I have more to explore, but I think what is left are ones that did not make an impression on me at their webpage or github page.

But, Candle.... that is my favorite so far for ergonomics and layout, but it looks dead. Anyone with other grbl gui opinions out there ?

Need Help! Z-Axis Motor Makes Clunking Noise

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I'm looking for a solution to fix a clunking noise when I manually move my z-axis. I have a G0704 Grizzly Mill that has been converted to CNC with a G540 Gecko Drive. I believe the noise is caused by some backwards current being produced from spinning the motor because if I disconnect the motor from the Gecko drive the noise disappears. I have attached a video of the noise when the motor is connected to the G540. Here is the motor used on the z-axis: https://www.automationtechnologiesin...l34h295-43-8a/



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